3. SID-IIs side impact dummy

The SID-IIs (Side Impact Dummy, second-generation small female, also designated as the ES-2re family's smaller sibling in some regulatory contexts) is a 5th-percentile adult female anthropomorphic test device (ATD) developed by the Society of Automotive Engineers (SAE) Side Impact Dummy Task Force. It was created to address a well-documented gap: side impact protection had been evaluated almost exclusively with the 50th-percentile male EuroSID-1/ES-2 and US SID, leaving the smaller female occupant — statistically over-represented in serious thoracic and pelvic injury in real-world side crashes — without a biofidelic surrogate. Understanding the SID-IIs is therefore not an exercise in hardware trivia; it is the prerequisite for interpreting any side impact test result involving a small female occupant.

Design Features: Why the SID-IIs Looks the Way It Does

The SID-IIs is built around a rigid, segmented structure that prioritizes lateral load transmission fidelity over frontal-impact kinematics. Its key design features are:

  • Segmented thorax with a deformable ribcage. The thorax consists of a rigid spine box and three curved, deformable rib modules (upper, middle, lower) on each side, each instrumented to measure lateral deflection. The ribs are tuned to approximate the stiffness of a small female chest wall, which is significantly more compliant than the 50th-percentile male ES-2 ribcage.
  • Rigid pelvis with a deformable iliac wing. The pelvis is a rigid structure with a replaceable, deformable iliac wing on the struck side, allowing measurement of pelvic lateral deflection and force — a critical load path in side impact because the pelvis is often the first structure to contact the intruding door.
  • Articulated shoulder and arm. The struck-side arm is positioned to represent a natural occupant posture and can be rotated to simulate different arm positions (e.g., arm down, arm raised), which materially changes the load path into the thorax and abdomen.
  • Biofidelic head and neck. The head is a rigid aluminum shell with a rubber skin and a triaxial accelerometer at its center of gravity; the neck is a flexible element tuned to small-female anthropometry.
  • Abdomen with a deformable insert. A foam-and-rubber abdominal insert on the struck side allows measurement of abdominal penetration, addressing a region frequently injured in side impact but poorly captured by earlier dummies.

The dummy is designed for a nominal seated height and mass consistent with a 5th-percentile female (approximately 47.5 kg total mass, 1.50 m stature), and it is positioned in the test seat using the standard SAE J2733 / ISO 17949 seating procedure. The struck side is defined as the side facing the intruding barrier or bullet vehicle; all deflection and force measurements are reported with respect to that side, and this convention must be stated explicitly in any test report because it determines the sign of every lateral channel.

Instrumentation Set: What Each Channel Tells You

The SID-IIs instrumentation set is organized by body region. The table below summarizes the principal channels, their physical meaning, and the injury criterion each typically feeds.

RegionChannel (typical)Physical meaningInjury criterion
HeadTriaxial accelerometer (Ax, Ay, Az)Linear acceleration at head CGHIC (36 ms), peak resultant acceleration
NeckUpper/lower neck load cells (Fx, Fy, Fz, Mx, My, Mz)Shear, axial, and bending loadsNij, neck bending moment
ShoulderShoulder load cell (Fy)Lateral shoulder forceShoulder deflection / force limit
ThoraxThree rib deflection potentiometers (upper, middle, lower)Lateral chest compressionRib deflection, Viscous Criterion (VC)
ThoraxRib accelerometers (optional)Rib acceleration for VC computationVC = 1.3 × (dD/dt) × D
AbdomenAbdominal force/deflection transducerAbdominal penetration and forceAbdominal deflection, force limit
PelvisIliac wing load cell (Fy), pubic symphysis load cellLateral pelvic force and deflectionPelvic force, pubic symphysis force
FemurFemur load cells (Fx, Fy, Fz, Mx, My, Mz)Femoral loads transmitted through the seatFemoral force / moment limits

Two practical points deserve emphasis. First, the rib deflection potentiometers are the workhorses of side impact injury evaluation: the peak lateral deflection of each rib, and the rate of that deflection, are the primary inputs to thoracic injury risk. The Viscous Criterion combines deflection and deflection rate, so a high-speed but shallow compression can be as injurious as a slow deep compression — a distinction that a deflection-only reading would miss. Second, the shoulder and pelvis load cells are often the first channels to show a load path problem: if the shoulder force is abnormally high while rib deflections are low, the arm or shoulder may be absorbing the impact before the thorax is engaged, which changes the interpretation of the entire test.

Application in Side Impact Injury Evaluation

In a typical side impact test — for example, a moving deformable barrier (MDB) test per FMVSS 214 or a pole test per Euro NCAP — the SID-IIs is seated on the struck side, belted, and positioned per the standard procedure. The test engineer then reads the channels in a defined sequence rather than in isolation:

  1. Establish the load path. Check the shoulder and pelvis force traces first. A well-designed restraint and door trim should distribute load across the pelvis and shoulder before the thorax is loaded. If the pelvis force rises sharply while the shoulder force stays low, the occupant may be sliding under the belt or the door trim may be loading the pelvis directly.
  2. Evaluate thoracic compression. Read the three rib deflections. Peak deflection above the dummy-specific threshold (commonly cited in the range of 30–40 mm for the SID-IIs, depending on the criterion version) indicates elevated rib fracture risk. Compute VC from the deflection and its time derivative; a VC above 1.0 m/s is generally treated as a high-risk indicator in side impact.
  3. Check the abdomen. Abdominal penetration above the transducer's threshold signals risk of liver/spleen injury, which is often under-predicted by thoracic channels alone.
  4. Review head and neck. Head acceleration and neck moments confirm whether the head contacted the intruding structure or the far-side interior; a head strike on the B-pillar or window frame typically produces a sharp, short-duration acceleration spike distinct from the slower thoracic loading.
A useful sanity check: plot all lateral channels on a common time axis. In a well-behaved side impact, the pelvis and shoulder forces rise first (roughly 0–20 ms), thoracic deflection follows (20–50 ms), and head acceleration peaks last unless the head strikes an intruding structure early. A channel that peaks out of this order usually indicates a positioning error, a sensor fault, or an unusual load path worth investigating before the injury numbers are trusted.

Reading the Result: A Worked Interpretation Example

Consider a hypothetical MDB test (illustrative values, not measured data): peak upper rib deflection 34 mm, middle 38 mm, lower 31 mm; peak VC 1.15 m/s at the middle rib; peak shoulder Fy 2.8 kN; peak pelvic Fy 4.1 kN; head resultant acceleration 85 g with a 12 ms pulse. The interpretation would be: thoracic compression is the dominant injury mechanism, with the middle rib exceeding the deflection threshold and VC above 1.0 m/s, indicating a high thoracic injury risk; the pelvis is loaded but within typical limits; the head pulse is moderate and consistent with a glancing contact rather than a direct strike. The engineering conclusion would focus on door trim and armrest geometry at the middle-rib height, not on the pelvis or head restraint.

The SID-IIs is therefore best understood as a regional measurement instrument: it does not give a single "injury number" but a set of region-specific channels whose relative timing and magnitude reveal the load path. Interpreting it correctly requires knowing which channel answers which question, and reading the channels in the order the physics loads them.

SID-IIs Lateral Load Path and Instrumentation Map (struck side = left) Intruding door / MDB Head Ax·Ay·Az Neck Shoulder Fy Thorax Rib deflections (upper/mid/lower) + VC Abdomen deflection Pelvis Iliac wing Fy · pubic symphysis Femur load cells shoulder load thoracic load pelvic load Time after impact (ms) Pelvis Fy (0–20 ms) Shoulder Fy (0–25 ms) Rib deflection / VC (20–50 ms) Abdomen (25–55 ms) Head accel (30–60 ms) Expected channel timing order in a well-behaved side impact Reading order for injury interpretation 1. Pelvis + shoulder Fy → establish load path 2. Rib deflections + VC → thoracic injury risk 3. Abdomen deflection → abdominal injury risk 4. Head accel + neck moments → head/neck strike Out-of-order peaks → check positioning or sensor fault
Do not compare SID-IIs deflection thresholds directly with ES-2 or EuroSID-1 thresholds. The ribcage stiffness, rib geometry, and transducer calibration differ between dummy families; a 35 mm SID-IIs deflection and a 35 mm ES-2 deflection do not represent the same injury risk. Always apply the criterion version specified in the test protocol (e.g., FMVSS 214, Euro NCAP side impact, or the relevant SAE J-report) and state the dummy type and criterion version in the report.

In summary, the SID-IIs is a regionally instrumented small-female side impact ATD whose value lies in the relative reading of its channels: pelvis and shoulder forces establish the load path, rib deflections and VC quantify thoracic risk, abdominal penetration captures a region the thorax misses, and head/neck channels confirm whether the head struck an intruding structure. Used with the correct criterion version and a disciplined reading order, it converts a side impact test from a pass/fail event into a diagnostic of where the occupant's body was loaded and why.