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010-Occupant Restraint Program Management
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《Occupant Safety Prototype-to-Production Program Delivery》
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Occupant Safety Prototype-to-Production Program Delivery
30 Chapters
View Course Samples Online
01
Program delivery framework for occupant safety
phase gates, deliverables, and cross-functional roles from concept to SOP.
delivery
framework
02
Regulatory and consumer rating landscape
FMVSS, ECE, C-NCAP, Euro NCAP, and IIHS requirements mapped to program milestones.
Regulatory
consumer
03
Occupant safety targets and requirements cascade
translating vehicle-level targets into subsystem and component specifications.
Occupant
requirements
04
CAE-driven concept phase
occupant restraint system layout, package studies, and early feasibility assessments.
CAE-driven
occupant
05
Prototype build phases
mule, engineering prototype, and pre-production vehicle safety instrumentation and build book.
Prototype
pre-production
06
Sled test program planning
pulse selection, buck design, and correlation to full-vehicle crash modes.
planning
selection
07
Full-vehicle frontal crash testing
barrier types, test matrix, and data acquisition for restraint performance.
Full-vehicle
acquisition
08
Side impact and pole test execution
MDB, AE-MDB, and pole configurations for occupant protection validation.
execution
MDB
09
Rear impact and whiplash testing
seat and head restraint evaluation for neck injury criteria.
whiplash
restraint
10
Rollover and roof crush testing
structural integrity and occupant retention system validation.
Rollover
structural
11
Airbag module development
inflator selection, cushion shaping, and deployment tuning across crash modes.
development
inflator
12
Seat belt and pretensioner integration
anchor geometry, load limiting, and retractor packaging for production.
pretensioner
integration
13
Occupant classification and weight sensing
sensor fusion, suppression logic, and regulatory compliance.
Occupant
classification
14
Child restraint system (CRS) integration
ISOFIX/LATCH anchor design, tether routing, and airbag interaction.
restraint
CRS
15
Dummy selection and instrumentation
Hybrid III, THOR, WorldSID, and Q-series for injury criteria measurement.
selection
instrumentation
16
Injury criteria and biomechanics
HIC, Nij, chest deflection, and pelvic force limits in restraint tuning.
criteria
biomechanics
17
Restraint control module (RCM) calibration
crash discrimination, deployment thresholds, and algorithm validation.
Restraint
RCM
18
CAE correlation and model updating
sled and full-vehicle test data for simulation fidelity improvement.
CAE
correlation
19
Design verification plan and report (DVP&R)
test matrix, pass/fail criteria, and sign-off for safety systems.
verification
DVP
20
Production validation testing
PV/DV differences, statistical sample sizing, and PPAP linkage for safety parts.
Production
validation
21
Supplier integration and component maturity
APQP, PPAP, and run-at-rate for airbag, belt, and seat suppliers.
Supplier
integration
22
Manufacturing feasibility and assembly
torque strategy, error-proofing, and end-of-line safety system checks.
Manufacturing
feasibility
23
Change management and configuration control
engineering change requests, BOM impact, and re-validation triggers.
management
configuration
24
Field incident investigation and NHTSA reporting
early warning data, recall decision, and corrective action.
incident
investigation
25
Launch readiness reviews
safety sign-off, open issue tracking, and containment plans for start of production.
readiness
sign-off
26
Post-SOP safety monitoring
warranty analysis, field performance, and continuous improvement feedback loops.
Post-SOP
monitoring
27
Program risk management
safety-critical path identification, mitigation plans, and escalation protocols.
management
safety-critical
28
Cost and weight optimization in safety systems
trade-off studies without compromising occupant protection.
optimization
trade-off
29
Global program delivery
harmonizing safety requirements across regions and managing regulatory divergence.
delivery
harmonizing
30
Capstone project
end-to-end occupant safety program plan from prototype validation to production launch.
Capstone
end-to-end
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