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010-Occupant Restraint Program Management
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《Occupant Restraint System Requirements and Delivery》
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Occupant Restraint System Requirements and Delivery
30 Chapters
View Course Samples Online
01
Occupant restraint system overview
system architecture, safety functions, and the requirements-to-delivery lifecycle.
Occupant
restraint
02
Regulatory and consumer rating requirements
FMVSS 208, ECE R94/R95, C-NCAP, Euro NCAP, and their translation into engineering targets.
Regulatory
consumer
03
Occupant packaging and seating reference points
H-point, seating posture, reach zones, and their influence on restraint geometry.
Occupant
packaging
04
Crash pulse and occupant kinematics fundamentals
deceleration profiles, ride-down, and restraint coupling timing.
occupant
kinematics
05
Seat belt system requirements
webbing, retractor, pretensioner, load limiter, and anchorages per FMVSS 209/210.
requirements
retractor
06
Airbag system requirements
frontal, side, curtain, knee, and far-side airbags with deployment timing and pressure targets.
requirements
far-side
07
Occupant classification and detection
weight sensing, capacitive sensing, camera-based classification, and FMVSS 208 suppression logic.
Occupant
classification
08
Child restraint system (CRS) integration
ISOFIX/LATCH, top tether, i-Size, and occupant protection for varied child sizes.
restraint
CRS
09
Out-of-position (OOP) requirements
FMVSS 208 OOP tests, low-risk deployment, and suppression strategies.
Out-of-position
OOP
10
Restraint control module (RCM) requirements
sensor inputs, crash discrimination algorithms, and firing loop diagnostics.
Restraint
RCM
11
Sensor set specification
accelerometers, pressure sensors, rollover sensors, and satellite sensor placement.
specification
accelerometers
12
Deployment logic and algorithm development
crash severity estimation, safing logic, and multi-stage deployment.
Deployment
algorithm
13
Electrical and communication requirements
wiring harness, connector standards, CAN/FlexRay, and EMC/ESD robustness.
Electrical
communication
14
Restraint system simulation
MADYMO, LS-DYNA, and coupling with occupant finite element models.
Restraint
simulation
15
Sled testing and validation
pulse reproduction, buck configuration, and correlation with full vehicle tests.
validation
reproduction
16
Full vehicle crash testing
frontal, side, rear, rollover, and pole impact test setups and data acquisition.
rollover
acquisition
17
Requirements decomposition and traceability
from vehicle targets to subsystem and component specifications.
Requirements
decomposition
18
Design verification plan and report (DVP&R)
test matrix, pass/fail criteria, and sign-off workflow.
verification
DVP
19
Supplier interface and component delivery
RFQ, APQP, PPAP, and production part approval for restraint components.
Supplier
interface
20
Functional safety (ISO 26262) for restraint systems
ASIL classification, safety goals, and fault handling.
Functional
ISO
21
Cybersecurity and software update requirements
ISO/SAE 21434, secure boot, and OTA update validation.
Cybersecurity
software
22
Manufacturing and assembly requirements
line-end testing, traceability, and error-proofing for restraint systems.
Manufacturing
assembly
23
Field performance and data analysis
event data recorder (EDR), crash investigation, and warranty return analysis.
performance
analysis
24
Regulatory compliance documentation
type approval, self-certification, and homologation across global markets.
Regulatory
compliance
25
Cost, weight, and packaging trade-offs
design optimization while meeting safety and delivery constraints.
packaging
trade-offs
26
Project management for restraint delivery
milestones, gate reviews, risk management, and cross-functional coordination.
management
restraint
27
Case study
frontal restraint system delivery for a global B-segment vehicle.
restraint
delivery
28
Case study
side airbag and curtain airbag integration for a battery electric vehicle.
integration
electric
29
Case study
OOP and CRS robustness improvement for a North American SUV program.
OOP
CRS
30
Future trends and emerging requirements
autonomous driving interiors, far-side protection, and personalized restraint systems.
emerging
requirements
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