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Automotive Restraint Project Management for Beginners

30 Chapters
View Course Samples Online
01
Introduction to automotive restraint systems
overview of seat belts, airbags, and related safety components, and the role of project management in their development.
automotiverestraint
02
Restraint system project lifecycle
phases from concept to production, key deliverables, and gate reviews.
Restraintlifecycle
03
Regulatory and industry standards
FMVSS, ECE, C-NCAP, and their impact on project requirements and timelines.
Regulatoryindustry
04
Stakeholder management
interacting with OEMs, suppliers, testing labs, and internal engineering teams.
Stakeholdermanagement
05
Requirements engineering
capturing customer needs, translating into technical specifications, and managing changes.
Requirementscapturing
06
Project planning fundamentals
work breakdown structure, scheduling, and resource allocation for restraint projects.
planningbreakdown
07
Risk management
identifying technical, schedule, and supply chain risks in restraint system development.
managementidentifying
08
Budgeting and cost control
estimating costs for design, testing, tooling, and production ramp-up.
Budgetingestimating
09
Design review and validation planning
coordinating CAE, physical testing, and sign-off criteria.
validationplanning
10
Airbag module development
managing inflator, housing, and cushion design integration.
developmentmanaging
11
Seat belt and pretensioner development
project tasks for retractor, buckle, and anchor design.
pretensionerdevelopment
12
Sensor and ECU integration
managing crash sensors, algorithm calibration, and electrical interfaces.
ECUintegration
13
Supplier selection and management
RFQ process, make-buy decisions, and supplier qualification.
Supplierselection
14
Prototype build and testing
planning DV/PV tests, managing test failures, and design iterations.
Prototypeplanning
15
Crash test coordination
scheduling sled and full-vehicle tests, data acquisition, and post-test analysis.
coordinationscheduling
16
Change management
handling engineering change requests, impact analysis, and implementation.
managementhandling
17
Quality management
APQP, PPAP, and control plans for restraint components.
managementAPQP
18
Manufacturing and assembly
design for manufacturing, line setup, and end-of-line testing.
Manufacturingassembly
19
Launch readiness
production part approval, ramp-up planning, and safe launch protocols.
readinessproduction
20
Post-launch support
field issue management, warranty analysis, and continuous improvement.
Post-launchmanagement
21
Agile and hybrid project management approaches in automotive restraint development.
Agile and hybrid project management approaches in automotive restraint development.
managementapproaches
22
Tools and software
PLM, MS Project, Jira, and requirements management tools.
softwarePLM
23
Communication and reporting
status updates, dashboards, and escalation paths.
Communicationreporting
24
Team leadership and conflict resolution in cross-functional engineering teams.
Team leadership and conflict resolution in cross-functional engineering teams.
leadershipconflict
25
Case study
managing a driver airbag project from concept to SOP.
managingSOP
26
Case study
seat belt pretensioner development for a global platform.
pretensionerdevelopment
27
Case study
resolving a critical test failure under tight deadlines.
resolvingcritical
28
Emerging trends
electric vehicles, autonomous driving, and their impact on restraint systems.
Emergingelectric
29
Career development
skills, certifications, and pathways for restraint project managers.
developmentcertifications
30
Capstone project
develop a project plan for a new restraint system, including schedule, budget, risks, and validation strategy.
Capstonerestraint