1. Hybrid III Head Acceleration Trace Review

Why the Raw Trace Comes First

Every Hybrid III head injury metric — HIC, 3 ms clip, peak resultant — is derived from the same source: the three orthogonal head accelerometer channels (typically Ax, Ay, Az in the SAE J211 head coordinate system, with +Ax forward, +Ay left, and +Az up). Before any calculation, the analyst must confirm that the trace is physically plausible. A HIC computed from a trace that contains a pre-trigger offset, a clipped pulse, or an un-filtered resonance artifact is not a conservative estimate — it is simply wrong. This case establishes the review routine: segment the trace into pre-impact, impact pulse, and post-impact regions, and record the boundaries and quality flags that later metric calculations will depend on.

The Three Regions of a Head Acceleration Trace

A clean Hybrid III head trace from a frontal sled or barrier test has a characteristic shape that can be segmented by inspection:

  • Pre-impact baseline — the interval from the start of the recording to the first sustained deviation from the quiescent level. In a well-configured acquisition this is flat within the noise floor (typically a few g peak-to-peak on a 500 g full-scale channel). Any drift, step, or 50/60 Hz pickup here is a data-quality flag, not a physical event.
  • Impact pulse — the main acceleration excursion, beginning at the pulse onset (the point where the signal rises decisively above the noise band) and ending when the signal returns to within the noise band and stays there. This is the interval that feeds HIC and peak calculations.
  • Post-impact ringing — decaying oscillation after the pulse, caused by structural resonance of the head/neck assembly and the dummy's internal mounting. Ringing is real signal, but it must not be mistaken for a second impact, and it must not be allowed to extend the HIC integration window artificially.
Do not confuse the pulse onset with the trigger time. The data acquisition trigger (e.g., a breakwire or contact switch) fires before the head actually accelerates. Using trigger time as the HIC window start shifts the integration interval and changes the reported HIC value.

Worked Review of a Frontal Sled Trace

The following example uses a synthetic but representative Hybrid III 50th percentile head Ax trace, sampled at 10 kHz and filtered to SAE J211 Channel Filter Class 1000 (CFC 1000). The numbers below are teaching values chosen to make the segmentation logic explicit; they are not measured test data.

RegionTime window (ms)Observed characteristicReview decision
Pre-impact baseline0 – 18Mean ≈ 0.4 g, peak-to-peak ≈ 2.1 g, no driftAccept; record noise floor
Pulse onset18 – 22Rise from 1 g to 15 g within 4 msMark onset at 18.6 ms (first sample > 5× noise σ)
Impact pulse18.6 – 96Peak 148 g at 41 ms; returns below 5 g at 96 msAccept; pulse duration ≈ 77 ms
Post-impact ringing96 – 180Decaying oscillation, initial amplitude ≈ 9 g, period ≈ 6.5 msFlag as ringing; exclude from pulse metrics

The onset threshold is the key quantitative decision. A practical rule is to compute the standard deviation σ of the pre-impact baseline and declare onset at the first sample that exceeds 5σ and remains above it for at least 1 ms. With σ ≈ 0.35 g in the example, the threshold is ≈ 1.75 g, and the first qualifying sample falls at 18.6 ms. This is reproducible and independent of the analyst's eye.

Segmenting the Trace Visually

The diagram below shows the same trace with the three regions annotated, the onset threshold band, and the ringing envelope. Use it as the mental template when you open a new trace: locate the flat baseline, find the decisive rise, and confirm that the decay after the pulse is oscillatory rather than a second step.

Hybrid III head Ax trace segmented into pre-impact baseline, impact pulse, and post-impact ringing A time-history plot of head forward acceleration from 0 to 200 milliseconds. The pre-impact baseline from 0 to 18.6 milliseconds is flat near zero with a shaded noise band. The impact pulse rises steeply at 18.6 milliseconds, peaks near 148 g at 41 milliseconds, and returns to the noise band at 96 milliseconds. Post-impact ringing from 96 to 180 milliseconds shows a decaying oscillation. A dashed threshold line at 1.75 g marks the onset criterion. Pre-impact Impact pulse Post-impact ringing 0 50 100 150 200 Ax (g) 0 50 100 150 200 Time (ms) ±2.1 g noise band 5σ = 1.75 g Peak 148 g @ 41 ms onset 18.6 ms pulse end 96 ms decaying envelope, ~6.5 ms period Ax trace (CFC 1000) onset threshold ringing envelope

Quality Flags to Record Before Calculation

The review is not complete until the analyst has written down the segmentation and any anomalies. The following checklist captures the fields that downstream HIC and peak calculations will consume. Fill it in for every trace; a trace that cannot be filled in cleanly should be escalated rather than processed.

FieldExample valueWhy it matters
Channel / axisAx (forward)Sign convention must match the dummy spec before combining axes
Sample rate10 kHzCFC 1000 requires ≥ 10 kHz; lower rates alias the pulse
Filter classSAE J211 CFC 1000HIC is defined on CFC 1000 data; other classes change the peak
Pre-impact noise σ0.35 gSets the onset threshold (5σ)
Onset time18.6 msStart of the HIC integration window
Pulse end time96 msEnd of the pulse; ringing excluded
Peak value / time148 g @ 41 msSanity check against expected severity
Ringing period≈ 6.5 msDistinguishes structural resonance from a second impact
AnomaliesNoneAny drift, step, or clip must be logged and resolved

Common Failure Symptoms and What They Indicate

  • Baseline drifts upward before the pulse. Usually a charge amplifier or cabling issue, or thermal drift on a piezoelectric channel. Re-zero or re-condition the channel; do not subtract a linear trend and proceed.
  • Pulse appears clipped at a round number (e.g., exactly 500 g). The channel is saturating at full scale. The true peak is unknown; the trace cannot support a HIC calculation.
  • Ringing amplitude comparable to the pulse. Suggests a loose accelerometer mount or a damaged cable. Inspect the mounting block torque and cable strain relief before trusting the pulse.
  • Onset threshold never crossed cleanly. Noise floor is too high relative to the event, or the trigger fired late. Check gain settings and trigger source.
Record the segmentation in the test log at the time of review, not after the HIC is computed. If the HIC later looks anomalous, the first question will be whether the window boundaries were correct — and a contemporaneous record answers it immediately.

With the trace segmented and the quality flags recorded, the data is ready for metric calculation. The onset and pulse-end times established here define the integration window; the noise σ defines the threshold; and the ringing period tells the analyst what to expect when the resultant trace is assembled from all three axes.