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Automotive Injury Limit Evaluation and Excel Pass Fail Automation

30 Chapters
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01
Course overview
scope, injury limit evaluation workflow, and the role of Excel automation in pass/fail decision-making.
evaluationworkflow
02
Injury criteria fundamentals
HIC, NIC, chest deflection, femur force, and other regulatory and consumer metrics.
criteriaHIC
03
Regulatory and consumer test landscapes
FMVSS, ECE, C-NCAP, Euro NCAP, and IIHS injury thresholds.
Regulatoryconsumer
04
Raw crash test data sources
accelerometers, load cells, displacement sensors, and data acquisition formats.
accelerometersdisplacement
05
Data preprocessing in Excel
importing CSV and text files, handling time histories, and filtering noise.
preprocessingimporting
06
Signal conditioning basics in Excel
filtering, baseline correction, and channel alignment for injury calculations.
conditioningfiltering
07
HIC calculation in Excel
implementing the HIC formula, time window search, and result validation.
HICcalculation
08
Chest injury metrics in Excel
chest deflection, V*C, and compression criteria with practical formulas.
deflectioncompression
09
Head and neck injury metrics
NIC, NIJ, and neck force/moment evaluation using Excel functions.
NICNIJ
10
Lower extremity injury metrics
femur force, tibia index, and foot/ankle criteria in spreadsheet form.
extremityfoot/ankle
11
Building a pass/fail decision matrix
mapping metrics to limits and automating color-coded outcomes.
Buildingpass/fail
12
Excel formula strategies for limit comparison
IF, AND, OR, and lookup functions for multi-criteria checks.
strategiescomparison
13
Data validation and error handling
ensuring input integrity and flagging missing or out-of-range data.
validationhandling
14
Automating repetitive evaluations with Excel Tables and structured references.
Automating repetitive evaluations with Excel Tables and structured references.
Automatingrepetitive
15
Introduction to VBA for injury evaluation
macros for batch processing and report generation.
VBAevaluation
16
Developing a VBA function for HIC calculation
algorithm, error handling, and performance.
DevelopingVBA
17
Automating pass/fail reporting
generating summary sheets and exporting results to PDF.
Automatingpass/fail
18
Case study
frontal impact driver injury evaluation and automated pass/fail output.
evaluationautomated
19
Case study
side impact occupant injury assessment with Excel automation.
occupantassessment
20
Case study
pedestrian protection head impact evaluation and limit checks.
pedestrianprotection
21
Handling multiple test configurations
parameterizing Excel workbooks for different crash modes.
Handlingmultiple
22
Version control and traceability
documenting formulas, assumptions, and change logs in Excel.
traceabilitydocumenting
23
Quality assurance for automated workbooks
unit tests, peer review, and validation against reference tools.
assuranceautomated
24
Visualization of injury metrics
charts, conditional formatting, and dashboards for stakeholder review.
Visualizationconditional
25
Integrating Excel with other tools
exporting to MATLAB/Python and importing from test databases.
Integratingexporting
26
Scaling up
using Power Query and Power Pivot for large datasets and multi-test comparisons.
datasetsmulti-test
27
Regulatory submission preparation
formatting results and ensuring compliance with reporting standards.
Regulatorysubmission
28
Common pitfalls and troubleshooting
formula errors, circular references, and performance bottlenecks.
pitfallstroubleshooting
29
Best practices for workbook design
modularity, naming conventions, and user-friendly interfaces.
practicesworkbook
30
Capstone project
end-to-end injury limit evaluation and automated pass/fail report for a full crash test dataset.
Capstoneend-to-end