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Automotive CAE Model Release and Configuration Management

30 Chapters

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Course overview

scope, key concepts, and the role of CAE model release and configuration management in automotive product development.

CAEconfiguration

CAE model lifecycle in automotive engineering

from concept CAE to production validation, and the need for controlled release.

Configuration management fundamentals

configuration items, baselines, version control, and change control as applied to CAE models.

Configurationmanagement

Automotive product development process

gateways, milestones, and how CAE deliverables align with program timing.

Automotivedevelopment

CAE model release triggers and criteria

when a model is ready for release, maturity levels, and quality gates.

Roles and responsibilities in CAE model release

CAE analysts, model owners, release managers, and configuration managers.

responsibilitiesCAE

CAE model data types and metadata

geometry, mesh, material properties, boundary conditions, load cases, and solver decks.

Naming conventions and numbering systems for CAE models, parts, assemblies, and simulation cases.

Naming conventions and numbering systems for CAE models, parts, assemblies, and simulation cases.

conventionsnumbering

CAD-CAE associativity and geometry simplification

managing changes from CAD to CAE and their impact on release.

CAD-CAEassociativity

CAE model versioning and revision control

major vs. minor revisions, branching, merging, and traceability.

Baseline management for CAE models

establishing, approving, and maintaining baselines across vehicle programs.

Baselinemanagement

Change management for CAE models

engineering change requests, impact analysis, and re-release workflows.

CAE model release workflow

from authoring to review, approval, publication, and archival.

Review and approval processes

peer reviews, technical checks, and sign-off authorities for CAE models.

approvalprocesses

CAE model quality checks

mesh quality, solver settings, unit consistency, and model sanity checks before release.

Data management systems for CAE

PLM, SDM, and simulation data management platforms and their integration.

Integration of CAE release with PLM/PDM

BOM synchronization, part numbering, and configuration effectivity.

CAE model access control and security

permissions, intellectual property protection, and export control.

Collaboration and concurrent engineering

managing CAE models across distributed teams and suppliers.

Collaborationconcurrent

Supplier CAE model exchange

requirements, formats, and configuration control for external partners.

CAE model release for different analysis domains

structural, NVH, crash, CFD, thermal, and durability.

Multi-disciplinary CAE model coordination

ensuring consistency across domains and avoiding conflicting releases.

Multi-disciplinaryCAE

Traceability and audit trails

linking CAE models to requirements, test results, and design decisions.

TraceabilityCAE

Metrics and KPIs for CAE model release and configuration management

on-time release, rework rates, and model reuse.

Automation in CAE model release

scripting, APIs, and workflow automation for versioning and release.

releasing a full-vehicle crash model with multiple load cases and configuration variants.

releasingfull-vehicle

managing CAE model changes during a major vehicle facelift or platform update.

Common pitfalls and best practices in CAE model release and configuration management.

Common pitfalls and best practices in CAE model release and configuration management.

pitfallspractices

Regulatory and compliance considerations

FMVSS, Euro NCAP, and internal standards affecting CAE model release.

Regulatorycompliance

cloud-based CAE, AI-assisted model management, and digital twin configuration control.